Precision Alloy Bars

Precision Alloy Bars are a critical material in industries that require high-performance components with exact mechanical, electrical, and thermal properties. These bars are engineered for applications where dimensional accuracy, low thermal expansion, magnetic shielding, or high conductivity is crucial. Common uses include the manufacturing of sensitive equipment such as sensors, actuators, connectors, and components for aerospace, electronics, and medical industries.
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Product Description
PropertyPrecision Alloy Bars
Material Composition

Precision alloy bars are typically composed of metals like nickel, cobalt, iron, copper, 

 and other elements in specific proportions.  

Common alloys include Invar, Kovar, Mu-metal, Constantan, and Permalloy.

Diameter Range

Available in a variety of diameters, typically ranging from 5 mm to over 100 mm, 

 depending on the alloy and specific application. 

 Custom diameters can be produced to meet specific needs.

Applications

Used in precision instruments, sensors, magnetic shielding, electrical components,

  and aerospace applications where accurate material behavior is required.  

Applications include aerospace, electronics, medical devices, transformers, and industrial machinery.

Mechanical Properties

High strength, toughness, and resistance to deformation.

  Precision alloy bars offer excellent dimensional stability under both high and low temperature conditions.

Thermal Properties

Precision alloys are designed for specific thermal applications, such as Invar

  (very low thermal expansion) or Constantan (stable electrical resistance at varying temperatures).

Electrical Properties

High electrical conductivity (for alloys like Constantan) or controlled 

 resistance (for precise applications like thermocouples, strain gauges).

Magnetic PropertiesAlloys like Mu-metal offer high magnetic permeability and are ideal for shielding sensitive equipment from external magnetic fields.
Forming & Fabrication

Precision alloy bars can be cold-rolled, hot-rolled, forged, or drawn to precise diameters. 

 They are also easily machined, threaded, and turned into required shapes for various industrial applications.

Heat Treatment

Heat treatments such as solution annealing or stress-relieving are commonly 

 applied to precision alloy bars to improve mechanical properties and ensure dimensional stability.

Welding & Joining

Some precision alloys are weldable, but care is required to control the heat input during 

 welding to prevent material degradation, especially for alloys sensitive to temperature variations.

Examples of AlloysInvar (36% Fe-Ni), Kovar (Fe-Ni-Co), Constantan (Cu-Ni), Mu-metal, Permalloy, Ferro-nickel
Cost

More expensive than standard carbon steel or non-precision alloys

  due to the high cost of raw materials (nickel, cobalt, etc.) and the precise control required during manufacturing.

Common StandardsASTM B574, ASTM B622, AMS 5553, ASME SB-574, ASTM A-240

Key Advantages:

◆ High Precision: Designed to meet exacting specifications for dimensional accuracy and material properties.

◆ Excellent Stability: Retain their mechanical and thermal properties over a wide range of conditions.

◆ Specialized Performance: Tailored for applications where low thermal expansion, high electrical conductivity, or magnetic shielding is needed.


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