Precision Alloy Tubes

Precision Alloy Tubes are engineered for applications that require exact material properties, such as high strength, dimensional accuracy, low thermal expansion, or high electrical conductivity. These tubes are often used in critical applications like aerospace, electronics, medical devices, and industrial processes where material performance must be precise and reliable.
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Product Description
PropertyPrecision Alloy Tubes
Material Composition

Precision alloy tubes are typically made from metals such as nickel, iron, cobalt, copper, 

 and other elements in specific proportions. Common alloys include Invar, Kovar, Mu-metal, Constantan, and Permalloy.

Diameter Range

Available in a wide range of diameters, typically from 5 mm to over 100 mm, depending 

 on the alloy and application requirements. Custom diameters can be produced to meet specific needs.

Wall Thickness

Wall thickness generally ranges from 0.5 mm to several millimeters,

 depending on the pressure and structural requirements of the application.

Applications

Used in high-precision applications like aerospace, medical devices, electronics, 

 and industrial equipment. Common applications include sensors, transformers, 

 electronic components, magnetic shielding, and instrumentation.

Mechanical Properties

High strength, good toughness, and excellent dimensional stability. 

 Precision alloy tubes offer resistance to deformation and excellent fatigue strength  

even under high-pressure and temperature conditions.

Thermal Properties

Precision alloys like Invar (low thermal expansion) and Constantan (stable electrical resistance) 

 are designed for specific thermal applications. These tubes maintain 

 their properties across a wide range of temperatures.

Electrical Properties

High electrical conductivity for alloys like Constantan and precise electrical 

 resistance for applications such as strain gauges and thermocouples.

Magnetic Properties

Certain precision alloys such as Mu-metal have high magnetic permeability 

 and are ideal for magnetic shielding applications to protect sensitive equipment from external magnetic fields.

Forming & Fabrication

Precision alloy tubes can be hot-rolled, cold-rolled, or extruded to meet exacting standards. 

 They can be further processed by cutting, bending, welding, and machining into specific shapes or sizes.

Heat Treatment

Heat treatments such as solution annealing, stress-relieving, or aging are 

 applied to enhance mechanical properties and ensure dimensional stability of the tubes.

Welding & Joining

Precision alloy tubes are weldable using methods like TIG (Tungsten Inert Gas) 

 welding or laser welding. However, special care is required to avoid compromising  

material properties during welding, especially for alloys sensitive to temperature variations.

Examples of AlloysInvar (36% Fe-Ni), Kovar (Fe-Ni-Co), Constantan (Cu-Ni), Mu-metal, Permalloy, Ferro-nickel
Cost

More expensive than standard steel or other non-precision alloys due to the high

  cost of materials like nickel, cobalt, and the precise manufacturing processes involved.

Common StandardsASTM B622, ASTM B626, ASTM B619, ASME SB-622, ASME SB-626, AMS 5580


Key Advantages:

◆ High Precision: Manufactured to strict tolerances and dimensional accuracy, making them ideal for sensitive and high-precision applications.

◆ Thermal & Electrical Stability: Precision alloys can be tailored for specific thermal and electrical properties, such as low expansion or stable resistance.

◆ Magnetic Shielding: Certain alloys (e.g., Mu-metal) are ideal for shielding sensitive equipment from magnetic fields, making them essential in applications like data storage and electronic devices.


Precision Alloy Tubes provide superior performance in industries that demand reliability, stability, and exceptional material properties, making them indispensable in applications such as high-end instrumentation, medical devices, and advanced electronics.


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